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Eric Moderbacher

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Eric Moderbacher

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Cooler Two

I'm still pretty excited about this restoration project.  I think there should be only one more post in the future with the final results!  In these photos I replace the insulation with modern pipe insulation and nice bubble-wrap like product.  I also modify the cooler to accept my new spigot.

Cooler Two

I'm still pretty excited about this restoration project.  I think there should be only one more post in the future with the final results!  In these photos I replace the insulation with modern pipe insulation and nice bubble-wrap like product.  I also modify the cooler to accept my new spigot.

The Spigot don't fit!

The Spigot don't fit!

A hole-step bit can help.

A hole-step bit can help.

Only expand the hole one step at a time!

Only expand the hole one step at a time!

Almost large enough!

Almost large enough!

This mess had to be cleaned up a bit.

This mess had to be cleaned up a bit.

A loose fitting before I call it a success.

A loose fitting before I call it a success.

Just right, but notice that the washer does not sit well on that seem.

Just right, but notice that the washer does not sit well on that seem.

Not shown, I filed the washer down to fit nicely. 

Another view of the spigot.

Another view of the spigot.

Sealing the seems with a marine epoxy.

Sealing the seems with a marine epoxy.

the insulation ply cut to fit the coolers walls.

the insulation ply cut to fit the coolers walls.

Insulation walls placed.  Better to have extra.

Insulation walls placed. Better to have extra.

A pretty good fit.  Notice that the gorilla-tape will allow the insert to be inserted.

A pretty good fit. Notice that the gorilla-tape will allow the insert to be inserted.

Pipe insulation on the bottom

Pipe insulation on the bottom

And the last of the reflective bubble wrap.

And the last of the reflective bubble wrap.

Placing a wood spacer cut to protect the aluminum from warping.

Placing a wood spacer cut to protect the aluminum from warping.

Testing Night Number one, water-tightness!

Testing Night Number one, water-tightness!

Testing Night Two, Cold tightness!

Testing Night Two, Cold tightness!

18 hours later!

18 hours later!

Looks good but lets shine it up!

Looks good but lets shine it up!

Starting corse and moving to fine.

Starting corse and moving to fine.

Some potential! Just a lot of polishing left!

Some potential! Just a lot of polishing left!

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